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Blog post: 08/10/2025 9:30 am

Author: Spark Team

VR SOP Training for Wind Turbine Manufacturing & O&M

Custom VR to improve safety, build quality, and offshore readiness

From blade lay-up and nacelle assembly to offshore lifts and confined-space entry, wind presents complex, safety-critical tasks across factories, ports, and sites. Spark designs and builds bespoke VR SOP training that replicates your manufacturing cells, pre-assembly yards, and offshore procedures—so teams practise high-risk tasks repeatedly and safely.

Pain points we address

• Manufacturing quality: blade lay-up schedules, vacuum integrity, resin handling, torqueing sequences.
• Working at height & rescue: climb assist, ladder systems, hub/nacelle access, rescue drills.
• Lifting & logistics: slinging, jack-up operations, weather windows, port SIMOPS.
• Electrical & mechanical isolation: LV/MV switching, hydraulic energy, lock-out/try-out.
• Offshore emergency response: transfer, muster, medical evacuation, confined-space egress.

Bespoke build pathway

1. Discovery: capture SOPs, RAMS, lift plans, rescue plans, and OEM specs.
2. Scenario design: blade infusion, nacelle assembly, tower bolt tensioning, CTV/SOV transfer.
3. AI avatar coaching: step prompts, tool checks, and environmental hold points (wind/sea state).
4. Assessment & analytics: right-first-time, error-likely steps, rescue drill timing.
5. Deployment: factory training rooms, port pre-ops, offshore refresher modules; multilingual content.

Operational outcomes

• Improved build quality and fewer reworks in blade/nacelle/tower assembly.
• Safer offshore operations with consistent rescue readiness.
• Reduced lifting incidents and better SIMOPS coordination.
• Defensible competence trails for OEMs, owners, and insurers.

Why Spark

We tailor content to your manufacturing methods and offshore procedures—no generic modules—so skills transfer to the factory floor and the turbine.

Start a bespoke VR SOP programme for wind manufacturing & O&M. Contact Spark.

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