Relevant case studies

Blog post: 22/11/2025 2:39 pm

Author: Spark Team

VR SOP Training for Solar PV Module Assembly

Consistent modules, fewer defects and faster ramp-up

Module lines must laminate cleanly, frame accurately and test reliably. Spark designs bespoke VR training that mirrors your tabbing/stringing, layup, lamination, framing, junction box fit and EOL tests—so teams learn the exact order first.

Typical challenges

• Layup quality: EVA/backsheet alignment, foreign bodies and cell/string placement.
• Lamination: temperature/vacuum/pressure profiles and cure checks.
• Assembly: frame torque, seal integrity and j-box potting.
• Testing: hi-pot/IR, flash/EL tests and label traceability.

Our bespoke build approach

1. Capture SOPs & CTQs: recipes, torque maps and test limits.
2. Create scenarios: layup variants, lamination profile swaps and defect recovery.
3. Coach in VR: prompts aligned to your paperwork and HMI cues.
4. Assess: RFT, test failures and rework drivers.

Benefits

• Lower defect rates and warranty returns.
• Stable throughput across shifts and sites.
• Audit-ready training proof for customers.

Why Spark

We train on a virtual copy of your line—no generic modules.

Ready to scope a PV module VR SOP trainer? Contact Spark.

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