Relevant case studies

Blog post: 07/11/2025 9:59 am

Author: Spark Team

VR SOP Training for Pharmaceutical API Synthesis

Safer batches, better documentation, clean changeovers

API plants blend multi-step chemistry, potent compounds and strict GMP. Spark builds bespoke VR training that mirrors your reactors, filters, dryers and containment—so operators practise charge order, reaction control and paperwork without risk.

Typical challenges

• Potent handling: PPE, closed transfers and decontamination.
• Reaction control: temperature/pressure windows, sampling and alarms.
• Workups: filtration, washing, drying and yield protection.
• GMP records: batch entries, deviations and reconciliation.

Our build approach

1. Capture SOPs & MBRs: recipes, permits and acceptance criteria.
2. Create scenarios: batch start-up, exotherm response, filter/dryer ops and cleaning.
3. Coach in VR: prompts aligned to your forms and limits.
4. Assess: right-first-time, deviation trends and retraining needs.

Benefits

• Fewer deviations and safer operations.
• Cleaner changeovers between campaigns.
• Audit-ready competence for regulators and clients.

Why Spark

Your chemistry, your containment, your paperwork—turned into simple, repeatable training.

Plan an API VR SOP programme. Contact Spark.

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