Relevant case studies

Blog post: 21/11/2025 10:19 am

Author: Spark Team

VR SOP Training for Industrial Gases & Cylinder Filling

Safe, repeatable routines for high-energy plants and filling stations

Air separation, CO₂ recovery and hydrogen systems demand disciplined procedures. Spark builds bespoke VR training that mirrors your ASU start-ups, purification skids, bulk storage, filling carousels and documentation—so teams practise the exact steps without live risk.

Typical challenges

• Start-up/shutdown: cold box cooldown/warmup, adsorber switchover, alarms.
• Cylinder prep: evacuation, analysis, correct valve/fitting selection and torque.
• Quality & traceability: gas analysis, labels, batch tickets and seal control.
• Safety: oxygen service rules, ignition control, earthing/bonding and PPE.

How our custom build works

1. Capture your SOPs & limits: P&IDs, start scripts, analysis specs and checklists.
2. Create scenarios: ASU light-up, purifier regen, cylinder changeover, emergency response.
3. Coach in VR: clear prompts and hold points aligned to your forms and signage.
4. Measure: right-first-time, missed checks, near-miss trends and retraining needs.

Benefits

• Fewer incidents and product non-conformances.
• Faster onboarding across shifts and sites.
• Audit-ready competence records for customers and regulators.

Why Spark

Your plant logic and filling procedures—turned into simple, repeatable VR practice.

Ready to scope an industrial gases VR SOP trainer? Contact Spark.

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