Relevant case studies

Blog post: 14/10/2025 2:42 pm

Author: Spark Team

VR SOP Training for Composites & Carbon Fibre Manufacturing

Custom VR that protects layup quality, cures and worker safety across industries

Beyond aerospace, composite structures power marine, wind, automotive and sporting goods. Each programme needs disciplined layup, cure and inspection to avoid defects and rework. Spark designs and builds bespoke VR SOP training that mirrors your materials, layup schedules and quality gates—embedding consistent methods across shifts and sites.

Composite manufacturing pain points

• Layup discipline: ply orientation, FOD control, release films and consolidation routines.
• Resin handling: storage, mixing, pot life and vacuum integrity in open/closed moulding.
• Cure cycles: time/temperature/pressure windows for autoclave, OOA and infusion methods.
• Defect prevention: porosity, bridging, dry spots, delamination and print-through.
• Inspection & rework: NDT basics, finishing standards and controlled rework steps.

How our bespoke VR build works

1. SOP & material capture: layup books, resin/film specs, cure schedules and inspection criteria.
2. Digital twin workcells: layup tables, vacuum systems, ovens/autoclaves and trim/finish booths.
3. AI avatar coaching: prompts for ply drops, bagging order, leak checks and cure validation.
4. Assessment & analytics: defect heatmaps, right-first-time, cycle-time and rework drivers.
5. Integration: LMS/QMS links, multilingual content and role modules for ops, QA and NDT.

Operational outcomes

• Lower scrap and rework through standardised layup and cure control.
• Faster onboarding for new programmes and seasonal labour.
• Consistent finish quality across parts and sites.
• Defensible competence evidence for customers and regulators.

Why Spark

Your VR training twin reflects your materials, schedules and quality system—no generic modules—so learning transfers directly to the shop floor.

Plan a bespoke VR SOP programme for composites manufacturing. Contact Spark.

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