Relevant case studies

Blog post: 05/12/2025 3:42 pm

Author: Spark Team

VR SOP Training for Solid Oral Dose Manufacturing

Right-first-time batches with clear GMP routines

Tablet and capsule plants rely on clean material flow and validated steps. Spark creates bespoke VR training that mirrors your dispensing, blending, granulation, drying, milling, compression/encapsulation, film coating and packaging—so operators learn safely.

Typical challenges

• Mix uniformity: blend times, load order and sieve control.
• Granulation/drying: endpoint, LOD and temperature/time windows.
• Compression: tooling set-up, hardness/weight and defect control.
• GMP docs: batch records, reconciliation and deviation handling.

Our bespoke build approach

1. Capture SOPs & MBRs: recipes, IPC limits and hold points.
2. Create scenarios: weighing/dispense, granule prep, press set-up, coat profile.
3. Coach in VR: prompts aligned to your forms and IPC sampling.
4. Assess: RFT, deviation trends and retraining needs.

Benefits

• Fewer batch failures and rejects.
• Faster tech transfer and line start-ups.
• Defensible training evidence for inspections.

Why Spark

Your products and MBRs—built into an easy, audit-ready trainer.

Plan a solid-dose VR SOP programme. Contact Spark.

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