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Blog post: 13/10/2025 8:27 am

Author: Spark Team

VR SOP Training for Solar Module Manufacturing

Custom VR to protect yield, standardise changeovers and scale production safely

PV module lines depend on stable processes across cell handling, stringing, lamination and EL/flash testing. Spark designs and builds bespoke VR SOP training that mirrors your exact equipment, recipes and inspection criteria—so teams practise critical steps before live production, protecting quality and throughput.

PV pain points our VR addresses

• Fragile cell handling: breakage prevention, ESD, alignment and vacuum settings.
• Stringing & layup: solder quality, busbar alignment, glass/EVA/backsheet stacking.
• Lamination process: recipe control, vacuum integrity, gel content and cure windows.
• Inspection & test: EL imaging interpretation, flash test limits, frame/solder defects.
• Changeovers: format swaps, tool cleaning, contamination control and line clearance.

Bespoke build approach

1. SOP & recipe capture: equipment interlocks, parameter windows and inspection checklists.
2. Scenario design: start-up/shut-down, layup alignment, lamination recovery, defect sorting.
3. AI avatar coaching: prompts for critical limits, ESD discipline and cleaning standards.
4. Assessment & analytics: right-first-time, yield drivers, deviation patterns and retraining cues.
5. Integration: LMS connectivity, multilingual content, operator/tech/QA modules.

Operational outcomes

• Higher yield through disciplined handling and recipe adherence.
• Fewer lamination failures and off-spec modules.
• Faster onboarding for new hires during scale-up.
• Stronger customer assurance via auditable competence records.

Why Spark

We model your exact line configuration, SOPs and inspection standards—no generic content—so practice equals performance.

Plan a bespoke PV VR SOP simulator. Contact Spark.

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