Relevant case studies

Blog post: 12/11/2025 4:52 pm

Author: Spark Team

VR SOP Training for Rail Rolling Stock Manufacturing

Consistent build quality from carbody to commissioning

Rolling stock combines structures, interiors and complex systems. Spark creates bespoke VR training that mirrors your carriage body welds, wiring looms, HVAC, doors, bogies and static/dynamic tests—so crews learn the exact sequence first.

Common challenges

• Weld & fit-up: distortion control, torque maps and seal integrity.

• Electrical: loom routing, earthing/bonding and insulation checks.

• Doors/HVAC: set-up, interlocks and safety tests.

• Commissioning: static/dynamic tests and documentation packs.

Our build approach

1. Capture SOPs & QA: work instructions, limits and test scripts.

2. Create scenarios: module install, functional checks and FAT/SAT routines.

3. Coach in VR: prompts mirroring your paperwork and HMIs.

4. Assess: RFT, missed steps and rework drivers.

Benefits

• Cleaner handovers and fewer site fixes.

• Safer energisation and system tests.

• Audit-ready build records.

Why Spark

We train your exact methods on a virtual copy of your line.

See a rolling-stock VR SOP demo. Contact Spark.

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