Relevant case studies

Blog post: 01/10/2025 10:07 am

Author: Spark Team

VR SOP Training for Pharmaceutical Manufacturing: Sterile & Aseptic Operations

Custom VR that embeds GMP behaviours, gowning discipline, and aseptic technique

In sterile and aseptic manufacturing, contamination is the existential risk. Spark builds bespoke VR SOP training around your facility design (cleanroom grades, airlocks, unidirectional flow), batch records, and aseptic processing steps—so operators practice critical behaviours without jeopardising product integrity.

Pharma pain points solved

• Gowning & hygiene: correct donning/doffing by grade; avoiding common contamination traps.
• Aseptic technique: interventions under laminar flow, line set-ups, open manipulations.
• Batch integrity: line clearance, component prep, environmental monitoring, data capture.
• Deviation control: out-of-tolerance readings, alarms, and corrective actions.
• Documentation: right-first-time entries, ALCOA principles, audit readiness.

Our bespoke build pathway

1. SOP & SMR capture: translate master batch records and work instructions into interactive steps.
2. Cleanroom digital twins: graded zones, airlocks, pass-throughs, material/personnel flows.
3. AI avatar coaching: enforces aseptic technique, tool placement, and intervention rules.
4. Assessment & remediation: tracks touch points, dwell times, and deviation responses.
5. Integration & rollout: LMS links, multilingual packs, role-based modules (operators, QA, QC, maintenance).

Outcomes for QA, Production & Training

• Reduced contamination risk through practiced, standardised behaviours.
• Shorter time-to-competence for new hires and cross-trained staff.
• Fewer documentation errors; stronger inspection performance.
• Scalable training across shifts, sites, and CMOs.

Built for your process, not a template

Every scene and prompt is aligned to your SOPs, EM programme, and gowning matrices—so learning transfers directly to the cleanroom.

Start a conversation about a bespoke aseptic SOP simulator — contact Spark.

© 2025 All Rights Reserved | Company Reg No. 05327622 | Spark Emerging Technologies Limited

Privacy Policy | Terms and Conditions