Relevant case studies

Blog post: 21/11/2025 12:22 pm

Author: Spark Team

VR SOP Training for Paints, Coatings & Adhesives

Right-first-time batching and cleaner changeovers

Formulation plants juggle many SKUs, solvents and tight specs. Spark creates bespoke VR training that mirrors your raw charging, dispersion, let-down, milling, QC sampling, filtration and filling—so operators learn the exact order safely.

Common pain points

• Batch accuracy: charge order, mixing speeds, temperature and viscosity control.
• Solvent/ATEX safety: earthing/bonding, ventilation and ignition control.
• Changeovers: validated cleaning, waste reduction and line clearance.
• QC & docs: drawdowns, viscosity/colour checks and reconciliation.

Our bespoke build approach

1. Capture SOPs & specs: batch sheets, acceptance limits and cleaning rules.
2. Create scenarios: disperse/let-down, mill set-up, tinting, filter/fill, CIP.
3. Coach in VR: prompts aligned to your paperwork and lab methods.
4. Assess: RFT, deviation trends and retraining needs.

Benefits

• Fewer off-spec batches and holds.
• Faster, cleaner product swaps.
• Clear evidence for audits and customers.

Why Spark

We train your recipes and routes—no generic modules—so learning maps to your plant.

See a coatings/adhesives VR SOP demo. Contact Spark.

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