Relevant case studies

Blog post: 03/11/2025 3:44 pm

Author: Spark Team

VR SOP Training for LED & Lighting Manufacturing

Consistent builds, safer testing and better cosmetics

Lighting lines combine PCBA, optics, thermal management and safety testing. Spark creates bespoke VR training for your SMT, optics install, heatsink bonding, wiring, photometric/EOL tests and cosmetic checks—so teams practise the correct sequence first.

Common pain points

• ESD & handling: LED damage prevention and cleanliness.
• Thermal interfaces: TIM application, torque and cure.
• Optics & sealing: lens fit, gasket compression and IP rating integrity.
• Testing: hipot/insulation, lumen/colour checks and label accuracy.

Our build approach

1. Capture SOPs & CTQs for assembly and test.
2. Create scenarios for variant builds, sealing, EOL tests and cosmetic standards.
3. Coach with an avatar for hold points, torque maps and ESD checks.
4. Assess right-first-time, test failures and rework causes.

Benefits

• Lower failure rates and returns.
• Stable lumen/colour performance.
• Cleaner cosmetic finish and packaging.

Why Spark

We mirror your fixtures, variants and test limits—so skills transfer to the line on day one.

Ready to scope a lighting VR SOP trainer? Contact Spark.

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