Relevant case studies

Blog post: 03/11/2025 2:25 pm

Author: Spark Team

VR SOP Training for Insulation Manufacturing

Stable quality, safer handling and cleaner changeovers

Insulation lines manage hot processes, fibres and chemicals. Spark builds bespoke VR training that mirrors your melters, spinners, formers, curing ovens, foam lines and cutting/pack—so operators learn the exact sequence safely.

Typical challenges

• Process stability: melt/viscosity control, fibre diameter and binder application.
• Health & safety: heat, dust/fibres, solvents and guarding.
• Changeovers: density/size swaps, cleaning and waste control.
• Quality checks: thickness, density, thermal performance and packaging.

How our custom build helps

1. Capture SOPs & limits for melt, oven, binder and QC steps.
2. Create scenarios for start-up, upset recovery and grade change.
3. Coach in VR with prompts matching your controls and checklists.
4. Measure right-first-time, defect trends and retraining needs.

Benefits

• Fewer quality escapes and cleaner changeovers.
• Safer work around heat and dust.
• Reliable audit evidence for customers.

Why Spark

Your chemistry, your ovens, your checks—built into a simple training twin.

See an insulation VR SOP demo. Contact Spark.

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