Relevant case studies

Blog post: 11/11/2025 10:26 am

Author: Spark Team

VR SOP Training for Hydrogen Electrolysers & Fuel Cell Manufacturing

Safer build, better sealing and cleaner commissioning

Hydrogen systems demand careful stack assembly, leak integrity and electrical safety. Spark creates bespoke VR training around your MEAs, stacks, balance-of-plant, gas handling and EOL tests—so teams learn the order and limits before power and gas are applied.

Typical challenges

• Stack build: gasket alignment, compression load and torque sequence.
• Gas safety: purging, leak testing and ventilation rules.
• Electrical: insulation checks, earthing and firmware/configuration.
• EOL tests: polarisation curves, efficiency checks and documentation.

Our bespoke build approach

1. Capture SOPs & CTQs: stack specs, purge routines and test scripts.
2. Create scenarios: stack assembly, BOP hook-up, purge/pressurise and EOL testing.
3. Coach with an avatar: hold points and safety prompts tied to your QA gates.
4. Assess: right-first-time, leak/test failures and rework drivers.

Benefits

• Fewer leaks and safer start-ups.
• Consistent performance at test.
• Clear records for clients and auditors.

Why Spark

We mirror your stacks, fixtures and limits—no generic content—so learning transfers to the line.

Explore a hydrogen/fuel cell VR trainer. Contact Spark.

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