Relevant case studies

Blog post: 10/12/2025 9:55 am

Author: Spark Team

VR SOP Training for Foundry & Die Casting

Safer pours, cleaner casts and faster recovery from defects

Foundries handle molten metal, cores and tooling under tight windows. Spark builds bespoke VR training to mirror your melt practice, ladles, gating/risers, die thermal control, release agents and trim/inspection—so crews rehearse steps without heat risk.

Where VR helps most

• Melt practice: temperature hits, alloy additions and dross control.
• Moulds/cores: bake, handling, seating and venting checks.
• Die casting: shot profiles, thermal balance, lube and flash control.
• Quality: porosity/oxide defects, X-ray, pressure/leak tests and segregation.

How the custom build helps

1. Capture SOPs & limits: work cards, thermal curves and QA limits.
2. Create scenarios: furnace start, pour/shot, defect diagnosis and die change.
3. Coach in VR: prompts that match your signage and HMIs.
4. Measure: first-time yield, defect maps and missed critical steps.

Benefits

• Fewer casting defects and rework.
• Safer molten-metal routines.
• Clear competence evidence for audits.

Why Spark

Your alloy, your tooling, your QA—built into practical training that sticks.

Discuss a foundry/die-cast VR SOP trainer. Contact Spark.

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