Relevant case studies

Blog post: 17/11/2025 3:40 pm

Author: Spark Team

VR SOP Training for Float & Tempered Glass Manufacturing

Stable quality and safer operations—step by step

Glass lines run hot, fast and continuously. Small errors cause defects, stoppages and safety risks. Spark builds bespoke VR training that mirrors your batch house, furnace, float bath, lehr, cutting and tempering processes—so teams practise the exact sequence without heat risk or waste.

Common problems we fix

• Batch accuracy: dosing errors, moisture control and contamination.
• Float stability: tin bath temperature/atmosphere, thickness and flatness.
• Anneal/temper: lehr profiles, quench balance and roller marks.
• Cut & pack: edge quality, dimensioning and defect segregation.
• Safety: heat, glass handling and PPE discipline.

How our custom build works

1. Capture your SOPs & limits: furnace curves, lehr recipes, QC checks.
2. Create scenarios: cold/hot start, thickness change, temper recipe swap and upset recovery.
3. Coach in VR: clear prompts that match your HMI, signage and forms.
4. Measure: right-first-time, defect trends and missed safety steps.

Benefits

• Fewer defects and cleaner grade changes.
• Safer work around high heat and moving glass.
• Audit-ready training evidence for customers.

Why Spark

Your furnace, your lehr recipes, your QC standards—encoded into simple, repeatable training.

See a glass manufacturing VR SOP demo. Contact Spark.

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