Relevant case studies

Blog post: 03/12/2025 4:19 pm

Author: Spark Team

VR SOP Training for Flexible Packaging Film Production

Fewer defects and cleaner roll-to-roll changeovers

Film plants coordinate extrusion, inks, adhesives and winding. Spark designs bespoke VR training around your blown/cast lines, corona treaters, presses, laminators, slitters and QA—so teams learn the sequence without risking long runs.

Typical challenges

• Extrusion stability: gauge control, die/air ring and gel/contamination control.
• Printing: registration, viscosity, anilox choice and defect response.
• Lamination: coat weight, nip, cure and bond strength.
• Slitting & packing: edge quality, tension and core/label accuracy.

Our bespoke build approach

1. Capture SOPs & specs: recipes, inks/adhesives and QA limits.
2. Create scenarios: grade change, print set-up, lamination swap and slit plan.
3. Coach in VR: prompts matching your HMIs and travellers.
4. Assess: waste %, defect types and changeover times.

Benefits

• Reduced waste and customer complaints.
• Stable quality across long runs.
• Traceable training for audits and brands.

Why Spark

Your lines and standards—built into practical training your operators use.

See a flexible packaging VR SOP demo. Contact Spark.

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