Relevant case studies

Blog post: 11/12/2025 3:06 pm

Author: Spark Team

VR SOP Training for Electrolysers & Fuel Cells

Precisely built stacks and safer commissioning

Hydrogen systems demand clean assembly, leak-tight seals and disciplined testing. Spark designs bespoke VR training that mirrors your MEA handling, stack build, compression, gas management, E&I checks and site commissioning.

Typical challenges

• Clean handling: MEA hydration, particulate control and ESD care.
• Stack integrity: gasket alignment, torque/sequence and compression set.
• Gas safety: purge/inerting, leak tests and venting arrangements.
• Commissioning: firmware/config, performance curves and data capture.

Our bespoke build approach

1. Capture SOPs & CTQs: stack specs, test limits and install standards.
2. Create scenarios: stack build, leak test, start-up, shutdown and fault response.
3. Coach in VR: prompts aligned to your HMIs, checklists and site RAMS.
4. Assess: RFT, leak events and documentation quality.

Benefits

• Fewer leaks and safer gas handling.
• Consistent stack performance.
• Inspection-ready records for customers and authorities.

Why Spark

We train to your chemistries, fixtures and limits—no generic modules.

See a hydrogen VR SOP demo. Contact Spark.

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