Relevant case studies

Blog post: 04/12/2025 10:22 am

Author: Spark Team

VR SOP Training for Corrugated Packaging Plants

Smooth runs, better board, safer shifts

Box plants need stable corrugators and precise converting. Spark creates bespoke VR training that mirrors your paper prep, single-facer/double-backer, starch kitchens, die-cutters, printers, gluers and stackers—so operators practise critical steps safely.

Common challenges

• Corrugator control: heat/moisture, warp control and splice discipline.
• Print & die-cut: register, pressure, anilox/ink and nick quality.
• Gluing & stacking: bond strength, squareness and pallet patterns.
• Safety: pinch points, guarding and manual handling.

Our simple build approach

1. Capture SOPs & QA: recipes, setpoints and inspection checks.
2. Create scenarios: grade change, warp fix, print/die set-up and jam recovery.
3. Coach in VR: clear prompts aligned to your HMIs and checklists.
4. Assess: waste %, board defects and downtime causes.

Benefits

• Less warp and better print/die quality.
• Lower waste and faster changeovers.
• Audit-ready training evidence for brand owners.

Why Spark

We build to your corrugator and converting lines—no generic modules—so learning transfers to the floor.

Ready to scope a corrugated packaging VR SOP trainer? Contact Spark.

© 2025 All Rights Reserved | Company Reg No. 05327622 | Spark Emerging Technologies Limited

Privacy Policy | Terms and Conditions