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VR SOP Training for Battery Module & Pack Assembly

VR SOP Training for Battery Module & Pack Assembly

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Blog post: 01/11/2025 3:59 pm
Spark Team Author: Spark Team

VR SOP Training for Battery Module & Pack Assembly

Build HV safety and quality into every step

Module and pack lines combine precision mechanics, BMS integration and high-voltage safety. Spark designs bespoke VR training that mirrors your fixtures, busbars, fastenings, potting, BMS flashing and HV test bays—so teams learn the correct sequence safely.

Key pain points

  • HV safety: lockout/try-out, proving dead, test-bay controls and PPE.
  • Mechanical build: cell alignment, torque/angle, seal integrity and potting flow.
  • Electronics: harness routing, BMS firmware, insulation checks.
  • EOL tests: hipot, IR, leak and functional discharge/charge.

Our simple build approach

  1. Capture SOPs & CTQs: golden builds, QA gates and HV permits.
  2. Create scenarios: sub-module build, pack closure, HV test and fault response.
  3. Coach with an avatar: clear prompts and “hold points”.
  4. Assess: RFT, leak/insulation failures and rework causes.

Benefits

  • Safer HV work and fewer test failures.
  • Consistent pack quality across shifts and sites.
  • Audit-ready competence for OEM and regulatory needs.

Why Spark

We train your exact methods and limits—so skills transfer straight to the line.

Plan a module/pack VR SOP programme. Contact Spark.

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