Relevant case studies

Blog post: 05/11/2025 3:44 pm

Author: Spark Team

VR SOP Training for Battery Cell Manufacturing

Safer dry-room routines and stable quality from slurry to formation

Cell lines are complex and sensitive to contamination. Spark creates bespoke VR training that mirrors your slurry mix, coating/calendering, dry-room stacking/winding, electrolyte fill, sealing and formation cycles—so teams nail the sequence safely.

Common pain points

• Slurry & coating: solids % control, viscosity, coat weight and drying.
• Calendering: thickness targets, porosity and roll cleanliness.
• Dry-room handling: RH limits, particle control and alignment.
• Formation/aging: charge profiles, temperature and data integrity.

Our simple build approach

1. Capture SOPs & CTQs: recipes, limits and acceptance checks.
2. Create scenarios: mix/coating set-up, electrode defects, stack/wind, dry-room discipline, fill/seal, formation.
3. Coach with an avatar: prompts for hold points and clean handling.
4. Assess: right-first-time, defect patterns and re-training needs.

Benefits

• Lower scrap through stable electrode quality.
• Safer, cleaner dry-room operations.
• Traceable training for audits and customers.

Why Spark

We train your exact process windows—no generic modules—so learning transfers to the line.

Plan a battery cell VR SOP programme. Contact Spark.

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