Relevant case studies

Blog post: 11/10/2025 10:11 am

Author: Spark Team

VR SOP Training for Automotive Tier-1/2 Components

Custom VR that hard-wires precision assembly, traceability and PPAP discipline

Tier suppliers live by PPAP, APQP and tight customer metrics. Spark designs and builds bespoke VR SOP training aligned to your cells—powertrain, braking, steering, thermal and electronics—embedding correct tooling, torque sequences, gauging and serialisation so operators execute right-first-time under takt pressure.

Pain points we address

• Precision & compliance: torque/angle, press-fit curves, leak test windows, ESD controls.
• Traceability: UDI/serial, lot genealogy, rework containment and traveller accuracy.
• Change control: ECOs, revision control, swift training updates without quality drift.
• Customer audits: layered process audits, evidence of competence, Cap/GR&R expectations.
• Scrap & rework: error-proofing gaps, variant selection, connector seating errors.

Bespoke build approach

1. Capture SOPs & CTQs: define critical-to-quality steps and hold points per component.
2. Cell twin: fixtures, tools, poka-yokes, test benches and MES interfaces.
3. AI avatar guidance: variant logic, torque maps, visual defect grading.
4. Assessment: RFT, escape prevention, reaction plans, layered audit prompts.
5. Integration: LMS/QMS/MES linkages; multilingual role paths for ops/QA/maintenance.

Commercial outcomes

• Lower ppm and reduced customer returns.
• Faster ramp-up and smoother ECO adoption.
• Defensible competence evidence for OEM audits.
• Stabilised OEE through standardised execution.

Why Spark

We mirror your exact cell design, test logic and paperwork—no generic modules—so practice equals performance.

Explore a tailored Tier-1/2 VR SOP build. Contact Spark.

© 2025 All Rights Reserved | Company Reg No. 05327622 | Spark Emerging Technologies Limited

Privacy Policy | Terms and Conditions