Relevant case studies

Blog post: 12/10/2025 11:21 am

Author: Spark Team

VR SOP Training for Aerospace Manufacturing: Airframes & Composites

Custom VR that standardises critical builds, protects quality and accelerates certification

Aerospace manufacturing combines exacting tolerances, complex layups and safety-critical assemblies under intense regulatory oversight. Spark Emerging Technologies Ltd designs and builds bespoke VR SOP training that mirrors your work cells, jigs, materials and inspection regimes—so technicians practise high-risk, high-precision tasks repeatedly and safely before touching production hardware.

Sector pain points we address

• Composite layup & cure: ply orientation, FOD control, vacuum integrity, autoclave cycles.
• Structural assembly: drilling/reaming, fastener selection, torque/angle, sealant application.
• Traceability & conformity: part/lot tracking, buy-off points, FAIR/PPAP evidence.
• Human factors: shift variation, complex rework instructions, skills fade.
• Certification pressure: consistent competence records for customers and authorities.

How a bespoke VR build works

1. Discovery & SOP capture: WIs, material data sheets, jig/tool lists, quality gates and hold points.
2. Digital twin workcells: layup tables, drill jigs, sealant stations, metrology checkpoints.
3. AI avatar coaching: step prompts for ply drops, hole prep, fastener torque and sealant fillet checks.
4. Assessment & analytics: right-first-time, defect hotspots, touchpoint heatmaps and cycle time.
5. Integration: LMS/QMS links, multilingual packs, role-based modules (ops, QA, NDT, ME).

Operational outcomes

• Lower rework and scrap in composite layups and drilling/fastening operations.
• Fewer conformity escapes; stronger FAIR evidence and audit readiness.
• Faster time-to-competence for new hires and programme ramp-ups.
• Improved ergonomics and safer execution of repetitive, precision tasks.

Why Spark

No off-the-shelf modules—your simulator reflects your jigs, materials, cures and quality system, ensuring training transfers directly to the line.

Plan a bespoke aerospace VR SOP programme. Contact Spark.

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